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Machine Control Update from Automation.com
October 2009
Sponsor: National Instruments

Simplify Advanced Motion Control

Simplify Advanced Motion Control

National Instruments simplifies the development of advanced motion applications with the new LabVIEW NI SoftMotion module and new NI C Series motion modules. These new products combine the ease of use and I/O capabilities of NI LabVIEW graphical programming with the customization and synchronization benefits of FPGA-based CompactRIO hardware to deliver an ideal platform for developing advanced motion applications.

View interactive tutorial

 

Sponsor: AMCI

Connect SSI Sensors to your PLC or PAC

Connect SSI Sensors to your PLC or PAC

  • SSI interface modules that plug directly into the rack
  • Licensed by Rockwell Automation for Allen-Bradley PLCs and PACs
  • 100% Compatible with today’s leading SSI sensors

Find your SSI solution

 

Sponsor: Bosch Rexroth

Rexroth IndraLogic. For better machines, faster

Rexroth IndraLogic. For better machines, faster

For machine builders, IndraLogic PACs and PLCs reduce your engineering time and cost, so you can build machines faster and lower production costs. With reusable code, scaleable architecture, and a unified programming platform, you can design competitive improvements on all your machines quickly and easily, while enhancing machine reliability and ease-of-use.

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In this Issue
>> Featured Articles
>> Product Announcements
>> White Papers
>> Resources & Literature
>> Application Stories
>> Featured Training
>> Company News
>> Project News
>> Featured Events
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Featured Articles

Machine Data Acquisition Capabilities Grow
Control Design, September 2009
By Phil Burgert
Better data acquisition technologies for factory settings are raising interest among machine builders and their customers. Maintenance and service top the list of benefits that can be leveraged, but increasing capabilities for enterprise resource planning (ERP) systems also are coming along.

Bad Design Brings Press to a Crushing Halt
Machine Design, September 2009
By Jessica Shapiro
A punch-press operator cycled the press once. When she reached in to reposition the workpiece according to standard procedure, the press cycled again, crushing fingers on both her hands. Investigators examined the “single-trip” mechanism that should have stopped the press and found several problems.

Techniques to Build Energy-Efficient and Sustainable Machines
Machine Design, July 2009
By Robert Repas
Energy costs rise an average of 6 to 8% each year, so it often makes sense to design for energy efficiency. Direct-drive motors can, on average, improve operating efficiency from 60 to 90% when replacing worm gearboxes.

Real-Time Operating Systems Are Critical for Deterministic Control
Control Design, August 2009
By Mike Bacidore
Real-time operating systems are required when a machine must respond to events in a predictable manner. There is no hard rule for the duration of the response time since the amount of time will vary by the type of system.

Safe Automation
Control Engineering, August 2009
By Armin Glaser, Pilz Automation
The trend is moving away from exclusively centralized control structures toward decentralized, independent cell automation and the mechatronic, modular approach that this enables. However, networking several control systems must not increase the level of complexity.

Browse more articles on the Machine Control portal

 

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Sponsored Product - Exlar Corporation
Electric Replacement for Hydraulics and Pneumatics Electric Replacement for Hydraulics and Pneumatics!
Exlar's electric linear actuators deliver the force of hydraulics and the speed of pneumatics. The patented roller screw technology offers peak forces in excess of 40,000 lbf., speeds to 60 in/sec, and stroke lengths to 96 inches, all with the ease and reliability of servo control. Visit Exlar Online for more information.
Product Announcements
GE Fanuc announces miView machine data capture software GE Fanuc announces miView machine data capture software
miView collects information on spindle utilization for every part produced on each machine, capturing how much of the cycle time the equipment is actually in cutting mode.
Rockwell Automation adds HMI to PlantPAx control system Rockwell Automation adds HMI to PlantPAx control system
Additions include two visualization servers and an operator workstation, and pre-installed software and a pre-configured operating system to reduce the time needed for installing equipment.
Longwatch video software supports Wonderware ActiveFactory Longwatch video software supports Wonderware ActiveFactory
Users can link plant video with Wonderware’s ActiveFactory data trend charts to see exactly what was happening in the plant when an event occurred.
Exlar adds absolute feedback to Tritex II electric actuators Exlar adds absolute feedback to Tritex II electric actuators
With absolute feedback from a built-in mechanical converter, Tritex II actuators eliminate the need to perform home cycling.
  Siemens announces Simatic WinAC RTX F PC-based software
WinAC RTX F software safely controls critical devices from a standard Dual-Core Windows XP PC, eliminating the cost for a separate safety-rated controller.
Baumer announces MOR 90 /105 magnetic incremental encoders Baumer announces MOR 90 /105 magnetic incremental encoders
Extremely thin, flange-style encoders are virtually imperceptible when positioned between the motor and the gearbox and have little effect of the overall size of the assembly.
SICK announces AFS Singleturn and AFM Multiturn encoders SICK announces AFS Singleturn and AFM Multiturn encoders
These absolute encoders feature a bearing design and metal code disc that extends the life of each encoder, helping to reduce replacement costs.
Banner introduces D10 Expert Small Object Counter Banner introduces D10 Expert Small Object Counter
Small Object Counter has a D10 Expert sensor with preconfigured PFVCA fiber optic arrays, creating a two-dimensional sensing field in which tiny objects are detected upon breaking any point of the array.
TURCK introduces F36 absolute encoders TURCK introduces F36 absolute encoders
F36 encoders are only 36 mm with a hollow shaft diameter of up to 10 mm, making them well suited for drive engineering applications.
Other Product Announcements

Browse more Product Announcements on the Machine Control portal.

Search all Products by keyword, category, manufacturer or release date.

White Papers

Motion Control Components and System Architecture
By Erlendur Kristjansson, Performance Motion Devices
This 24-page paper compares how motion control solutions based on chips, cards, and drives fit into different machine requirements, and how they affect the outcome of a machine design. This paper also examines motion system architectures to illustrate the design trade-offs. Examples discussed include medical/biotech equipment, a 3D printer, and an industrial paper-cutting machine.

Mechatronics Machine Design Guide
By National Instruments
With this comprehensive machine design guide, learn step-by-step best practices for designing your next machine. Throughout the guide, in-depth application examples illustrate the approaches successful designers have implemented.

Custom Controller or COTS? Step-by-step guide to making the right choice
By ARC
OEMs typically have two choices, to develop "green boards," which are internally designed custom controllers, or to apply COTS (commercial-off-the-shelf) micro PLCs. This whitepaper will examine some of the important and sometimes overlooked factors involved in choosing between a custom controller and a COTS micro PLC.

Five Things to Think About Before Using Hardwired Controls Again
By ARC
For most OEMs, programmable relays can serve as a very cost effective controller for their products. This paper is written to help OEMs determine the "real cost" of using traditional hardwired controls by comparing it to the "real cost" of using commercially available programmable relays.

Browse more white papers on the Machine Control portal.

Resources & Literature

Free NI Measurement and Automation Catalog
The National Instruments catalog is the leading virtual instrumentation resource for engineers and scientists seeking the most productive customer-defined software and hardware tools.

AutomationDirect Industrial Automation Product Reference Catalog
Desk Reference contains detailed product descriptions complemented by plenty of technical illustrations, step-by-step procedures for selecting various PLC hardware and software, PC-based control, operator interface, motor contactors, drives, sensing equipment, connection systems, and much more.

Omron STI Guide to Non-Contact Detection and Measurement Scanners
This guide features helpful product selection guidelines, as well as detailed information, specifications, ordering information and application examples on their complete line of measuring light curtains, vehicle scanners, area sensors, part detection scanners and yarn break sensors.

Guide to Machine and Process Safeguarding
This comprehensive resource includes information and selection guidelines on safety solutions, including Laser Scanners, Perimeter Access Guards, Programmable Safety Controllers, Force Guided Relays, Light Curtains, Contact Strips and Edges, and more.

Zero-Max publishes Overload Safety Coupling catalog
Catalog covers safety couplings that disengage motor drives for overload protection.

Browse more resources and literature on the Machine Control portal.

Application Stories

Precision Controller Gives Engraver Artisan-like Craftsmanship
Machine Design, September 2009
By Leland E. Teschler
A machine that mimics the craftsmanship of hand engraving uses a four-axis motion controller driven by a DMC-2143 four-axis Ethernet motion controller from Galil Motion Control. The tough part about mimicking hand-engraving work is that artisans perform a downward and upward movement with the chisel for each cut.

New production line in record time
Control Engineering, September 2009
The Southland Tube mill in Birmingham, AL (USA) is an all-Siemens plant that uses PLCs, dc drives, motor starters, Profibus, WinCC software and Step 7 project management software. The line started up in only two weeks, and the second piece of steel tubing that came off the mill was sellable.

Wide-Ranging Speeds Important In Mill Motor
Machinery and Equipment MRO, June 2009
24-hour production line makes motor reliability a top priority at state-of-the-art Plum Creek fibreboard plant. Baldor Reliance motors run the press at speeds of 10 to 60 meters per minute to make medium dense fibreboard in sizes from 2.5 mm to 1.5 in. thick.v

Software Key to New Web Converting Machine
Control Design, August 2009
By Todd Bauernfeind, Summit Machine
Summit built a servo-driven web converting machine for a manufacturer to the electronics industry that was launching a new product but had antiquated machinery incapable of production of the new line. Summit used a Synax 200 control platform, a PLC and motion control solution from Bosch Rexroth.

Remote Control Bowling
Mechanical Engineering, August 2009
This special bowling ball is guided down the lane not by the arm swing and hand release of a bowler but by the acumen of the user holding a controller that is not much different from the one used in Play Station, Xbox or other video games. An internal motor drive rotates a sleeve to alter the center of gravity and path of the ball.

Browse more application stories on the Machine Control portal.

Featured Training

Siemens Answers for Industry  
October 20-22, 2009 Minneapolis, Minn
The event offers seminars, hands-on technology demonstrations, networking and best practice sharing to help attendees answer the toughest questions facing their industries today.

OPC UA Developers' Workshop New Orleans
October 27-29, 2009 New Orleans, LA
The course of instruction is for Development Engineers who will develop an OPC UA Server or Client in the near future. This training workshop will cover the OPC UA architecture on Tuesday and will cover in-depth C++ and .NET development on Wednesday and Thursday.

TUV Rheinland conducts East Coast Seminars on EU Exporting  
October 2009, various cities in U.S.
The workshop helps exporters understand the updated Machinery Directive (2006/42/EC), the Electromagnetic Compatibility Directive (2004/108/EC), and other European Union directives and standards.

Workshop: How to comply with EU's revised machinery directive
September through November 2009, various cities
Seminar discusses the new Electromagnetic Compatibility Directive (2004/108/EC), and other relevant European Union directives and standards for the industrial market.

U.S. Department of Labor uses PMMI standards for Mechatronics
PMMI's skill standards for mechatronics have been included in the DOL's Competency Model Clearinghouse, used to set education and training criteria.

Browse more training and seminar opportunities on the Machine Control portal.

Company & Organizational News

European Machinery Directive Standard may be back--or not
Deadline for conformity with EN ISO 13849-1 or EN/IEC 62061 remains 29 Dec 2009. Extension of EN 954 1 to be considered at December meeting.

European machine builders breathe a sigh of relief as EC delays safety implementation
Control Engineering Europe, September 2009
The European Commission (EC) has announced that the implementation of the new European Machinery Directive, which was supposed to start on the 29th of December 2009, will be delayed for another three years. It says the current safety standard EN 954-1 can be used to support compliance to the standard in the interim.

July manufacturing technology consumption up 9.2%
July U.S. manufacturing technology consumption totaled $149.51 million, according to AMTDA, the American Machine Tool Distributors’ Association, and AMT - The Association For Manufacturing Technology.

U.S. manufacturers call for Federal strategy to transform factories  
A federal strategy and support is critical if American manufacturers are to thrive in the post-recession global economy, leading U.S. manufacturing experts said Wednesday.

GE and FANUC divorce
GE and FANUC have agreed to dissolve the GE Fanuc Automation Corporation joint venture. GE gets the software, services, embedded systems and control systems businesses, while FANUC gets custody of the CNC business.

Browse more company and organizational news on the Machine Control portal.

Project News

Matrox to supply display walls to AVI-SPL Control Room Group  
AVI-SPL’s Control Room Group will use Matrox technology to deploy advanced display controllers for large-scale visualization display wall installations running mission critical applications.

SmartTCP to automate structural steel welding at Waiward Steel  
The robotic welding solution for steel fabrication combines hardware and software for production of Waiward’s high volume of 'one off' and small batch parts.

ABB to control Podilsky Cement plant expansion in Ukraine  
ABB will supply electrical and automation equipment including intelligent motor control centers, instrumentation and System 800xA for complete plant control.

Browse more project news on the Machine Control portal.

Featured Events

SOUTH-TEC Advanced Productivity Exposition
October 6-8, 2009 Charlotte, NC
SOUTH-TEC will be focused around three themes, including “Lean Tools for Success,” “Motorsports in Manufacturing,” and “New Products and Innovations.”

National Robot Safety Conference  
October 26-28, 2009 Dearborn, Michigan
The conference includes new workshops on Cost Justification, an Introduction to Robot Vision, Essential Safety Controls and a Primer on Functional Safety.

SMMA 2009 Fall Technical Conference
November 3-5, 2009 Arlington Heights, Ill
Motor Technology Leadership is the theme of the SMMA 2009 Fall Technical Conference.

Industrial Automation Show
November 3-7, 2009 Shanghai
Since its inception in 2003, Factory Automation ASIA has been successfully held three times. It has established itself amongst the most important platforms in the production automation industry in Asia.

Automation Fair 2009
November 11-12, 2009 Anaheim, California
At this two-day event, attend in-depth technical sessions, workshops, and hands-on labs. Visit more than 100 exhibits and displays. Learn best practices at specialized industry forums.

Browse more industry events on the Machine Control portal.

Add an event to our calendar.

I hope you enjoyed this Machine Control update. If you have any comments or suggestions regarding the content in this e-newsletter or on Automation.com, please don't hesitate to contact me.

Rick Zabel
Vice President, Publisher
Automation.com

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