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Read the online version if links don't work in this Systems Integration Update. |
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October 2009 |
Sponsor: Honeywell |
Honeywell DCS Reliability for Smaller Sites

The new Experion LS offers DCS flexibility and reliability on the scale of a PLC-based system. Honeywell delivers the best of both worlds with the agility to respond to product mix changes and the advanced optimization and full S88 batch technology found in a DCS. Learn how you can reduce lifecycle costs.
Learn More
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| In this Issue |
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| Featured Articles |
Tuning up for global standards
InTech, October 2009
By Bill Fiske and Ellen Fussell Policastro
Standardization should support your business strategy, otherwise, why bother? You cannot support a strategy unless you have one.
Applying Advanced Process Control Principles to Power Generation
By Carl Hosier, Honeywell Process Solutions
Many manufacturing facilities have taken to integrating plant subsystems with their DCS to maximize productivity and improve overall efficiency. Applying this same concept to power generation could help electricity and steam generators streamline production in a way that makes sense to both their pocketbooks and the regulators.
The seven habits of highly successful control engineers
What’s New in Process Technology, September 2009
Highly successful control engineers didn’t become that way by accident. The most successful engineers develop habits that improve results and the recognition of those results.
Coping with change
South Africa Instrumentation & Control, October 2009
By Deon van Aardt, Wonderware Southern Africa
The problems manufacturers are trying to solve today are far more complex than they were 10 years ago and there is every indication that this trend will continue into the future. What has plagued industry is the ability of software to cope with change.
Mill maintenance, it’s all in the planning
Process & Control Engineering, October 2009
By Daniel Braithwaite, Outotec
In an ideal world, mill maintenance would only ever take place over planned shutdowns. Whilst this ideal may never be achieved, with good planning, steps can be taken to identify potential problems early and minimise unexpected mill breakdowns, saving thousands of dollars and wasted hours in the process.
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| Product Announcements |
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As One Technologies releases Catalyst xM exception management system Catalyst xM ensures compliance to standard operating procedures by automating critical event detection and responding with the execution of Action Plans. |
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Emerson adds Device Dashboards to AMS software
Emerson introduces 50 Device Dashboards that provide, in one glance, a clear view of everything users need to evaluate, diagnose, and configure a field device. |
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Expertune adds Greg Shinskey's expert advice to PlantTriage
The software takes real-time data from any control system, then applies Greg Shinskey’s rules, giving an instant analysis of process, control, instrument, and control valve issues. |
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GE Fanuc announces Proficy iFIX Embedded
Proficy iFIX Embedded runs on Windows XP Embedded, and can be used in machine panels, embedded controllers and specialty devices. |
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Longwatch video software supports Wonderware ActiveFactory
Users can link plant video with Wonderware’s ActiveFactory data trend charts to see exactly what was happening in the plant when an event occurred. |
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| Other Product Announcements
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| White Papers |
Seven Ways Today's Distributed Control Systems (DCS) Can Save You 20% or More
By ABB
In the past, DCS Systems were large, expensive and very complex. This drove many control engineers to use PLCs and HMIs in order to lower cost. Today, these implementations are consistently more expensive than DCS systems for the same process or batch application. This report documents the key advantages of DCS systems over PLC/HMI engineered systems and the typical value of each.
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| Application Stories |
Emerson automates Bunge rapeseed oil processing plant
Emerson's DeltaV, PlantWeb, AMS software, valves and instruments helped increase production by 10%, cut maintenance costs by 50% and reduce utilities and raw materials at a rapeseed oil processing plant in Kruszwica, Poland.
Alstom: Ethernet for Plant Control System
Control Engineering, September 2009
By Stéphane Potier and Emma Cameron, Alstom Power
Alstom, a provider of energy management, power generation, and rail transport systems, uses Alspa ControPlant as its distributed control system (DCS). The incorporation of Modbus and Ethernet Powerlink into the DCS makes the network a central part of the control system.
New production line in record time
Control Engineering, September 2009
The Southland Tube mill in Birmingham, AL (USA) is an all-Siemens plant that uses PLCs, dc drives, motor starters, Profibus, WinCC software and Step 7 project management software. The line started up in only two weeks, and the second piece of steel tubing that came off the mill was sellable.
Optimizing Energy and Operations for Cement Production
Control Engineering, September 2009
By Iltaf Khan, Lehigh Cement, and Moin Shaikh, Siemens
Lehigh Cement Company's Union Bridge, MD (USA) plant integrated process control and energy management to improve efficiencies across the facility. They installed Simatic PCS 7 and the Cemat application library from Siemens to control raw material processing, preheater and kiln, clinker grinding, packaging, and storage.
Plant studies support use of wireless in capital projects
European Chemical Engineer, August 2009
Emerson Process Management has unveiled quantified results and other findings of two independent real-world greenfield projects that recommend wireless infrastructure be a key component of all new projects.
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| Featured Training |
Practical TCP/IP and Ethernet Networking
November 9-10, 2009 Toronto, Canada
Workshop gives fundamental grounding in TCP/IP and the Internet, as it is applied to industrial automation and process control. Price: $1150.
Practical Boiler Control and Instrumentation
November 16-17, 2009 Edmonton, Canada
This 2-day workshop introduces the basic practices of controls systems and safety controls for industrial steam generating boilers. Price: $1150
Practical Instrumentation for Automation and Process Control
November 19-20, Montreal, Canada
Workshop is for engineers and technicians who need to have a practical knowledge of selection, installation and commissioning of industrial instrumentation and control valves. Price: $1150.
Workshop: How to comply with EU's revised machinery directive
September through November 2009, various cities
Seminar discusses the new Electromagnetic Compatibility Directive (2004/108/EC), and other relevant European Union directives and standards for the industrial market.
GE Fanuc offers free Work Process Management seminars
Through December 2009, various locations
Attendees will learn how to use Proficy Workflow software to digitize and streamline work processes.
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| Company & Organizational News |
ISA selects Automation.com to provide E-Newsletters
The co-branded e-newsletters will be distributed to Automation.com’s subscribers, InTech subscribers, and ISA members and customers, creating a combined total distribution of more than 90,000 world-wide automation professionals.
Wireless Compliance Institute tests ISA100 devices at chemical plant
Within days of approval of the ISA100.11a standard, the ISA100 Wireless Compliance Institute successfully deployed tested and approved ISA100.11a standard devices at Arkema's plant in Crosby, Texas.
Siemens merges four divisions into one
Siemens Energy & Automation, Siemens Transportation Systems, Siemens Building Technologies, and Siemens VAI Services merged into a new company, Siemens Industry.
Omron starts Systems Integrator partner program
OASIS (Omron Authorized Systems Integrator Solution) introduces Omron-certified systems integrator partners who can design and deliver an automation system using Omron controls.
Longwatch signs Industrial Network Systems as systems integrator
Longwatch signed Industrial Network Systems as its distributor and systems integrator in Illinois, Indiana, Western Kentucky and Eastern Missouri.
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| Project News |
Honeywell to automate two Norwegian pulp & paper mills
Honeywell will install its Experion Process Knowledge System (PKS) and PMD Controllers at Hellefoss and Vafos mills in southern Norway.
ABB to update Sun Paper's China mill with System 800xA
Industrial IT System 800xA and 11 operator workplaces will be installed to control and improve the output of the mill’s new fine paper machine PM23, supplied by Metso.
Matrox to supply display walls to AVI-SPL Control Room Group
AVI-SPL’s Control Room Group will use Matrox technology to deploy advanced display controllers for large-scale visualization display wall installations running mission critical applications.
GE Fanuc supplies computers to KSG power plant simulator
The $1.1 million order from KSG Kraftwerks-Simulator-Gesellschaft MBH of Essen, Germany, includes CPU blades, I/O controllers, associated software and support.
Emerson to automate Lonza's biopharmaceutical manufacturing plant
Syncade software and PlantWeb architecture will optimize performance of the Large Scale-Cell Culture facility in Portsmouth, New Hampshire
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| Featured Events |
OpsManage'09 / WonderWorld
November 3-5, 2009 Anaheim, CA
Event combines traditional WonderWorld content with a comprehensive view of the latest solutions from Invensys Operations Management and its partners.
World Energy Engineering Congress
November 4-5, 2009 Washington, DC
The WEEC expo is attended each year by the nation's leading energy professionals in business, industry, and government who seek the best solutions for all aspects of today's energy cost and supply challenges.
Property & Facilities Management Conference
November 4-5, 2009 Bangkok, Thailand
The Property & Facilities Management (PFM) Conference is the ideal platform to address the emerging & challenging issues in the evolving PFM arena within the region and across all industries.
Automation Fair 2009
November 11-12, 2009 Anaheim, California
At this two-day event, attend in-depth technical sessions, workshops, and hands-on labs. Visit more than 100 exhibits and displays. Learn best practices at specialized industry forums.
ISA announces Automation Week show
October 4-7, 2010 Houston, TX
ISA Automation Week, a knowledge-based conference event, will deliver critical knowledge on the application of automation technologies in processing and manufacturing environments.
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I hope you enjoyed this Systems Integration update. If you have any comments or suggestions regarding the content in this e-newsletter or on Automation.com, please don't hesitate to contact me.
Rick Zabel
Vice President, Publisher
Automation.com
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