General Automation Articles
Don't judge a supplier by its name
By Frank Hurtte, Contributing Author.
For those of us who live and breathe the rarified vapors of technology based automation, it's pretty hard to fathom how life existed without electronic automation. Yet, it has been a short 30 years since the venerable PLC became anything more than a novelty outside of the Big 3 in Detroit. Sometime in the late 1970s, microprocessors changed our lives forever. Since those early days, the power of these tiny chips forever changed the way we think about manufacturing. Read Full Article
Automation lifts the burdens on U.S. manufacturing
By John Engler
Manufacturers in the United States shoulder many burdens as they compete in the tough global marketplace, working to overcome wrong-headed government policies that add unnecessary costs to production. Yet, all these challenges notwithstanding, the U.S. manufacturing sector remains the strongest in the world, setting new records for productivity year after year. Read Full Article...
Six Decisions You Must Get Right Before Upgrading Your Automation System
By Control Systems International
Automation upgrades often fail because buyers fail to make a few critical decisions early in the upgrade process. This report identifies the critical decisions you must make early and correctly in order for your upgrade project to be cost effective, achieve your goals, and reduce the risk of incorrect startup and operation. Read Full Article...
Functional Requirements Specification 'The Misunderstood Document'
After years of collective experience and many, many control projects, we believe the success of a project lies in the definition of the requirements for the control system. This definition is usually contained within several documents. The typical project starts with the Piping and Instrument Drawings (P&ID’s), the Input/Output (I/O) List and the Process Description. These documents are usually consolidated into the Functional Requirements Specification (FRS), which is then sent to system vendors and integrators for bid. At this point these four documents become the contractual scope of the project and the base line from which change orders will flow. Read entire article from G.F.S. Computing, Inc. (pdf)
Can't Justify Full Automation? Semi-Automate!! With Paced Assembly and Robotic Work Cells!
The rule of thumb for manufacturers today is that annual sales volume must exceed 1 million before a given product can be cost justified for full automation. More Info...
What is the True Downtime Cost (TDC)?
The key to realizing greater savings from more informed management decisions is to predetermine the "True" cost of downtime for each profit center category. TDC is a methodology of analyzing all cost factors associated with downtime, and using this information for cost justification and day to day management decisions. Most likely, this data is already being collected in your facility, and need only be consolidated and organized according to the TDC guidelines. More Info...