Emerson completes WDPF-to-Ovation Control System Migration at water plant
The facility treats secondary effluent conveyed via the Districts Hyperion Secondary Effluent Pump Station located at the Hyperion Wastewater Treatment Facility. Through advanced purification technologies including microfiltration, reverse osmosis, and UV light and peroxide treatment ECLWRF makes five different qualities of designer water the only treatment facility in the country to do so, according to the district. Use of this water ranges from irrigation to ultra-pure water for high-and low-pressure boiler feeders and cooling towers, as well as recycled water that supplies the areas seawater intrusion barrier. Providing more than 30 million gallons of recycled water throughout the South Bay every day, West Basin replaces enough drinking water to supply 60,000 households annually.
The project, in which Emersons previous-generation control technology was migrated to the state-of-the-art Ovation expert control system, supports a plant expansion the fifth expansion since the facility was built in 1994 that is necessary to meet the needs of the region. Emerson worked with West Basin, as well as its on-site construction management contractor to successfully complete the project.
Emersons Ovation expert control system now monitors and controls microfiltration processes at the ECLWRF as well as three satellite facilities:
For this comprehensive migration project, Emerson supplied a total of 17 Ovation controllers and 19 workstations. Separate Ovation highways at each site are networked together, enabling operators to monitor and control processes at the satellite facilities from a central location the ECLWRF resulting in enhanced efficiency. In all, the Ovation systems manage nearly 20,000 I/O points. The project was executed in phases, ensuring that there was no disruption in plant operation and service to the districts municipal, commercial and industrial customers.
Emersons Ovation system allows a straightforward migration path for users of its previous- generation WDPF system. This proven, economical alternative to complete system replacement offers WDPF customers the latest technology while allowing them to retain much of their existing control system investment, including control logic, graphics, I/O cards, field cabling and terminations.
We were looking for a robust control solution that could accommodate not only a plant of this capacity, but also the complexity of producing five customized water types, said Don Zylstra, senior water resources engineer, West Basin Municipal Water District. Not only has the new Ovation system greatly increased the number of available I/O points, it has also improved the communication and visibility of plant processes taking place at satellite facilities, continued Zylstra, adding that West Basins ability to keep some of its existing investment in Emersons previous-generation control technology was another major factor in the Districts decision.
West Basin joins such other major metropolitan areas as Chicago, Detroit, San Diego and Washington, D.C., to name just a few that rely on Emersons automation and control solutions to help them ensure cleaner, safer water supplies, reduce environmental hazards and improve operational efficiency.
We are pleased to continue our long relationship with West Basin Municipal Water District, and are particularly gratified to be associated with what is one of the countrys largest water recycling facilities, said Bob Yeager, president of the Power & Water Solutions division of Emerson. Migration to our Ovation technology offers the District the best of both worlds a solution that is economical, yet also ensures that they are able to accommodate their evolving needs well into the future.
About Emerson Process Management
Emerson Process Management, an Emerson business, is a leader in helping businesses automate their production, processing and distribution in the power, water and wastewater treatment, metals and mining, chemical, oil and gas, refining, pulp and paper, food and beverage, pharmaceutical, and other industries.
Emerson's Power & Water Solutions division is a global supplier of advanced distributed process control and information systems. The Pittsburgh-based company is a recognized leader in developing plant-wide process control solutions for the power generation, water treatment and wastewater treatment industries. Power & Water Solutions plays a key role in the Emerson mission of combining superior products and technology with industry-specific engineering, consulting, project management and maintenance services. Emerson brands include: PlantWeb; Ovation; Scenario, SmartProcess; Syncade; Fisher; Micro Motion; Rosemount; Daniel, DeltaV; and AMS Suite.
Emerson (NYSE:EMR), based in St. Louis, Missouri (USA), is a global leader in bringing technology and engineering together to provide innovative solutions to customers through its network power, process management, industrial automation, climate technologies, and appliance and tools businesses. Sales in fiscal 2008 were $24.8 billion and Emerson is ranked 94th on the Fortune 500 list of Americas largest companies.
MORE CASE STUDIES
SKF automates factory with Egemin automated storage system
With the new system, SKF can organize the logistics of its bearings, lubricants and seal products more efficiently and economically. The completed...
Sensor Concepts chooses Acromag's XCOM-6400 for InfiniSCAN measurement systems
Although the original intent was to use the power management system to reduce processor throughput and keep the board operating under 20 watts per...
Rotork actuators support environmental improvement at Aberthaw Power Station
Through the use of automation that includes Rotork valve actuation, Aberthaw can efficiently generate around 1555 MW of electricity for the...
MAVERICK uses DCSNext solution to move DCS migration project to final phase
DCSNext capabilities allow INEOS Styrolution to avoid any additional downtime during migration and leverage the complete benefits of the latest...
Axiom automates B2C Europe with 100 destination packet mail sorter
The new sorter has automated B2C Europe's parcel and pack sortation, enabling the company to sort up to 8,000 packets an hour. This has given the...
Adding Wireless Instruments to Existing Networks
By Moazzam Shamsi, Emerson Process Management
Once a wireless infrastructure is in place, new instruments can be added quickly and easily by...
Valin announces acquisition of Thermal Solutions of Texas
The acquisition expands Valin’s process heating portfolio and was made effective on August 15, 2016. Thermal Solutions of Texas provides service...
Measuring Bearing Vibration Levels
By CAS Dataloggers
The diagnosis of bearing damage in roller bearings is an integral part of servicing and maintenance tasks. This whitepaper...
Real World Results When Demand-Driven Production Planning and Scheduling is Synchronized
By Thomas R. Cutler and John Maher
In today’s complex manufacturing environments, the physical processes of manufacturing involve so many moving...
T&M Associates announces Ivica Cacic as Senior Automation Specialist
Cacic’s skillset will provide clients with solutions to many automation challenges associated with process optimization, system integration and...