Preventing electrical shock with proper grounding techniques
PROPER GROUNDING TECHNIQUES
Maintaining a good quality ground starts with wiring the circuit correctly. The NEC requires that the removal of any device cannot interrupt the ground path. Receptacle manufacturers have responded by supplying receptacles with only a single grounding connection. This would prohibit electricians from wiring the device in series with the grounding circuit.
PIGTAIL CONNECTIONS (PRODUCT GRAPHIC)
A common method of ensuring that the ground remains intact is through the use of a pigtail connection. To make a pigtail connection, take both ground wires and join them with a 6-inch wire of the same color that has been stripped on either end. Hold all three tightly and bind them together with a wire connector. Be sure to use the right size connector for the size and number of wires.
Special connectors are available to make this job easier. With one, a bare copper wire is inserted through a hole at the top of the connector. All the wires are then bound together, by twisting the connector until tight.
Pre-made pigtails are becoming more popular because of the time saving involved. For example, some connectors now combine a twist-on wire connector with a pre-crimped pigtail. The ultra-flexible, six-inch lead provides hassle-free positioning in a junction box, and the grounding pigtails come with a pre-crimped fork connection for quick and easy installation of the device.
BONDING THE JUNCTION BOX TO THE GROUNDING CONDUCTOR (APPLICATION GRAPHIC W/ELECTRICIAN)
In many wiring applications, more than one equipment-grounding conductor enters a junction box. According to section 250-1487 of the NEC, where more than one equipment-grounding conductor enters a box, all such conductors shall be spliced or joined within the box or to the box.
The only exception is for isolated receptacles, covered in section 250-146 (d) where isolated receptacles are required for the reduction of electrical noise (electromagnetic interference).
For metal junction boxes, the grounding conductors from each device also needs to be connected to the box with a listed grounding device, or a grounding screw, that is not used for any other purpose.
BONDING THE RECEPTACLE GROUNDING TERMINAL TO THE JUNCTION BOX
A device may have to be bonded to the junction box with a jumper. According to section 250-1469 of the NEC, an equipment bonding jumper shall be used to connect the grounding terminal of a grounding-type receptacle to a grounded box unless grounded as in (a) through (d).
(a) A surface mounted box, where the device yoke and the box have direct metal-to-metal contact. This connection can be used to ground the device. This provision does not apply to cover-mounted receptacles unless the box and cover combination have been listed as providing an acceptable ground continuity between the box and receptacle.
(b) Contact devices or yokes designed and listed for providing the grounding connection between the device and the junction box. These shall be permitted in conjunction with the supporting screws to establish the grounding circuit between the device yoke and flush-type boxes.
(c) Floor boxes designed for and listed as providing satisfactory ground continuity between the box and the device.
(d) Isolated receptacles that is required for the reduction of electrical noise (electromagnetic interference) on the grounding circuit. In these applications, the grounding terminal is purposely insulated form the receptacle mounting to reduce the electrical noise coming from other loads on the branch circuit.
The receptacle grounding terminal is connected to an insulated equipment grounding conductor run with the circuit conductors. This grounding conductor is permitted to pass through one or more sub-panels without connection to the panel board grounding terminal as permitted in Section 384-2010.
Note that the use of an isolated equipment grounding conductor does not relieve the requirement for grounding the raceway system and junction box.
MAINTAINING A LOW IMPEDANCE GROUND
A good electrical ground is more than following NEC requirements; it must also be a low impedance system. The ground path is the fault path for stray current. If electricity follows the path of least resistance, than the ground circuit must have a lower resistance than an individual to protect them. The rule of thumb for protecting people is to maintain a ground impedance of less than one Ohm.
The neutral conductor can only be bonded to the ground conductor at the main neutral buss, where a large copper conductor carries all the return and faulted current back to the earth. Sometimes through error or ignorance, the neutral and ground are connected upstream from the service entrance. This is called a false, or bootleg ground. If the neutral and ground are connected anywhere else in the building, all grounded metal becomes part of the neutral conductor, constantly energized and creating various voltage potentials on electronic equipment. When using common receptacle testers, this condition shows up as normally wired.
EARTH GROUND (GRAPHIC)
The pathway to ground extends beyond the main panel to the earth ground system. The earth ground could be a single ground rod, multiple ground rods, a mat or a grid system. Section 250-56 addresses the system by stating that if the ground electrode is not less than 25 ohms a second electrode should be added at least 6 feet from the first. The grounding system can be tested with a three-pole earth resistance tester, or a ground resistance clamp meter.
While testing the resistance of the ground electrode after installation will satisfy NEC requirements, it is not enough to ensure protection of personnel or electronic equipment.
The resistance of the ground electrode is heavily dependant on the soil resistivity. Because soil resistivity relates to the moisture and temperature, the resistance of the grounding system will vary throughout the different seasons of the year. To ensure a low impedance grounding system, include the ground electrode, or earth ground as part of your standard testing procedures in your facility. A ground resistance clamp meter enables electricians to measure the resistance of the ground electrode in a fraction of the time required using the traditional three-point fall of potential test.
GROUND FAULT CIRCUIT INTERRUPTERS
Electrical code requires the installation of ground fault circuit interrupters (GFCIs) in residential dwellings to protect against shock. Receptacles in bathrooms, garages, outdoors, crawl spaces, unfinished basements, kitchens and near wet bar sinks require protection.
A GFCI is a receptacle with a built in circuit to detect leakage current to ground on the load side of the device. When the GFCI detects leakage current to ground, it will interrupt power to the load side of the device, preventing a hazardous ground fault condition.
These devices should be tested regularly, because they rely on mechanical connections that will degrade over time. According to a recent study performed by the Leviton Institute on average 15% of GFCIs were inoperative when tested. Voltage surges from lightning, utility switching and other sources all take their toll on the devices, which is why Underwriters Laboratories (UL) requires that GFCIs be tested monthly.
When sensitive electronic equipment fails, the initial reaction is to throw our hands up and blame it on poor power quality. This makes the problem seem unmanageable and out of our control. Most of these problems are actually under our control, because 80% of all power quality problems are found in the electrical distribution and grounding system.
In addition to preventing the possibility of fire, a good low impedance electrical system will protect electronic equipment. A high resistance connection, like a loose wire, will cause the voltage to fluctuate, or drop, when a large load is applied. If the voltage drops low enough, it can cause electronic equipment to lock up, reset or shut down completely.
Grounding is another concern for electronic equipment. While ground impedance of one Ohm or less may protect people from electric shock, it may not be adequate protection for electronic equipment. IEEE recommends a ground impedance to be less than 0.25 Ohms for proper protection.
ISOLATED GROUNDS AND DEDICATED CIRCUITS
In some cases, it is easier to isolate sensitive electronic equipment than to re-wire an entire circuit. This can be done by running an isolated ground for the equipment in question, or by running a new dedicated circuit.
An isolated ground protects the equipment from other equipment on the same grounding circuit. Electronic equipment can create noise, which can interfere with the operation of other equipment on the circuit. It is important to note than an isolated ground will not protect equipment from harmonic distortion running through a shared neutral.
In some cases, running a dedicated circuit is necessary to completely isolate a piece of equipment in order to ensure protection.
Another article in the code covers the use of transient voltage surge suppressors. These devices protect power, telephone and cable lines from transient voltage. Transients are short high amplitude pulses caused by a release of energy onto the electrical system. These pulses of energy can be caused by internal sources, such as a capacitor releasing energy into the system, or external sources like lighting.
The hidden dangers associated with branch circuit wiring are very serious, but fortunately the precautions are straightforward. We can protect ourselves and equipment by using certified devices and testing equipment from reputable manufacturers and implement policies on branch circuit testing. These policies should include verifying proper wiring, testing devices, checking the integrity of the branch circuit, and measuring the integrity of the grounding system.
Check all devices immediately after installation to verify proper wiring and test devices. Receptacles should be checked to avoid common wiring errors, such as reversed polarity or an open neutral. Checking the voltage level with a voltage tester quickly verifies that the receptacle has been correctly wired for either 120 or 220VAC.
Checking continuity across a switch verifies that it working correctly. A variety of testers are available on the market to test these devices quickly and accurately.
Test electrical circuits under load to test the integrity of the branch circuit. The voltage drop test can identify high resistance connections, which can lead to fires, breakdown in insulation, and poor efficiency of the electrical system, which can contribute to erratic equipment operation.
Test the integrity of the grounding system, which includes not only the grounding conductors, but also the ground rod or grid system. A low impedance on both of these systems is essential to protect against electrical shock.
In summary branch circuit testing is an important part of wiring any circuit. It verifies that devices have been wired up correctly and allows you to protect yourself against the hidden defects in an electrical system.
MORE WHITE PAPERS NEWS
Remote Services for PLCs
By Sina Kopacz, MB Connect
White paper describes MB Connect's remote service platform that allows direct monitoring of machinery and equipment...
Enclosure Materials for Harsh Environments
Harsh environments similar to those found in water and wastewater facilities can affect the ability of an electrical enclosure to...
IIoT Protocols to Watch
By Aron Semle, Kepware Technologies
OPC UA, HTTP, MQTT, CoAP, DDS, and AMQP all have a place in IoT. Which protocols take majority market share...
New ways to interconnect the PROFI-world
By Markus Bladh, HMS Industrial Networks
According to our latest market research, PROFINET and PROFIBUS are two of the most dominant networks on...
Analysis of On-going Environmental Stress Testing and Accelerated Reliability Testing of FUTEK...
This paper summarizes the results of on-going environmental stress reliability testing of FUTEK sensors through various temperature and loading...
ProSoft Technology publishes video on selecting best antenna
The video titled, "A Guide to Wi-Fi and Frequency Hopping Antenna Selection," delves into the different types of antennas and characteristics to...
Petronas receives ISA100 Wireless Compliance Institute Award
The award is for a research project that quantified the performance of an ISA100 Wireless based safety system at an offshore operational site.
Why Modbus still matters book
Modbus book explains why this 40-year-old technology still matters.
EtherNet/IP leads Industrial network market shares
HMS says Industrial Ethernet is growing faster than before and now accounts for 38% of the market. EtherNet/IP is in first place within industrial...
Industry 4.0 Forum at Hannover Fair
The discussion at this year’s forum will focus, among much else, on standards for communication in the Industrial Internet of Things.