Pavilion Technologies optimizes operations at Bongards’ Creameries

  • February 02, 2009
  • Case Study
February. 2, 2009 — To help increase capacity, reduce energy consumption and increase yield, Bongards’ Creameries, a world-class creamery cooperative based in Bongards, Minn., has selected the Pavilion Technologies Dairy Industry Solution from for advanced process control of its deproteinized whey (DPW) and stork spray dryers at its Perham, Minn. plant. The Bongards’ DPW and stork spray dryers are essential for removing moisture in order to produce high-quality powdered whey products. Typically, dryers are the most energy intensive units used in dairy processing, and one of the most optimal operations in meeting final product quality specifications during production. The Pavilion Technologies Dairy Industry Solution controls the final product’s average moisture to a desired target, while reducing overall moisture variability and operating just below the glass transition point to achieve optimal performance. Improving control of its dryers will help Bongards’ increase capacity, reduce energy consumption and increase yield.“Bongards’ Creameries teamed up with Pavilion Technologies to help meet our customer demand, as well as to optimize our DPW and stork dryer operation,” said Brent Jewett, operations manager, Bongards’ Creameries. “Partnering with Pavilion helps us continue reducing our operating costs, while furthering our commitment to continuously provide our customers with top quality products.”The Pavilion Dairy Industry Solution is based on the Pavilion8 modular software platform to provide modeling, prediction, control and optimization capabilities in one unified system. Bongards’ will leverage the Pavilion solution in its dryer application to help manage product quality consistently closer to product specifications, reduce variability of product quality, and maximize throughput subject to equipment and process constraints. “Bongards’ is an acknowledged technology innovator in the Midwest dairy manufacturing region,” said Greg Jackson, president of Pavilion Technologies, Rockwell Automation. “We’ve worked on several successful dryer control systems in other areas of the world, and are excited to have the opportunity to work with such a highly regarded producer in North America.” Rockwell Automation acquired Pavilion Technologies in November 2007 as part of the company’s strategy to expand its plant-wide information software and process automation offerings through its broad-based, industry applications. This has expanded Pavilion’s capabilities of providing the world’s leading, model-based, software solutions to improve industry profitability – with more resources, a global footprint, and a broader solution offering to process manufacturers. About Bongards’ CreameriesBongards’ Creameries, a dairy cooperative formed in 1908 by a group of Minnesota farmers, manufactures and processes natural cheese and a variety of top-quality whey powder at its two plants in Bongards and Perham, Minn. On average, the Perham plant produces millions of pounds of both natural cheese and whey powder every year. All Bongards’ products are produced in the company’s USDA-approved facilities, which meet or exceed all HACCP standards. About Pavilion TechnologiesA division of Rockwell Automation, Inc. (NYSE: ROK), Pavilion Technologies’ model-based software drives profitability in major industries including Consumer Products, Biofuels, Cement, Minerals & Mining, Chemicals & Petrochemicals and Oil & Gas. Based on the most powerful predictive-modeling software in the industry, Pavilion’s solutions improve production processes to facilitate quick response to market demands, continuous reduction of costs, consistent achievement of quality targets, and enhanced environmental quality. With a commitment to delivering the highest ROI in the industry, Pavilion’s ValueFirst customer engagement methodology delivers predictable results.About Rockwell Automation Inc.Rockwell Automation, Inc. (NYSE: ROK) is a leading global provider of industrial automation power, control and information solutions that help manufacturers achieve a competitive advantage for their businesses. The company brings together leading global brands in industrial automation that include Allen-Bradley controls and services, and Rockwell Software factory management software. Headquartered in Milwaukee, Wis., the company employs approximately 20,000 people serving customers in more than 80 countries. Learn More

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