- September 24, 2014
- Galil Motion Control
- Case Study
Galil's DMC-4020 is used to position perfectly aligned beams from white light confocal displacement sensors and to scan a leaf surface in a predefined pattern.
September 24, 2014 - Custom Lab Software Systems Inc., a developer of precision instrumentation, used a Galil DMC-4020 to build the Micron Level 3-D Confocal Profiling and Thickness Measurement System. This is an instrument for optical measurement requested by Dr. Dan Chitwood, Assistant Member at Donald Danforth Plant Science Center. Chitwood is currently researching how to engineer crops to be resilient to high temperatures and flourish with less water. Contracted by Chitwood, Custom Lab Software built the instrument that uses the DMC-4020. “There are many reasons why we chose the Galil motion controller,” said Terry Chriss, CEO of Custom Lab Software. “The principle reasons were because DMC-4020 had all the features and performance we needed, and the Galil command language is intuitive and easy to learn.” The DMC-4020 is used to position perfectly aligned beams from white light confocal displacement sensors and to scan a leaf surface in a predefined pattern. It measures the thickness of the leaves very quickly and, when required, can create a very detailed 3-D morphology of the vascular structure. “Working with Galil’s engineering team to develop custom firmware that met our specifications was easy. We also knew if we had specific questions we could quickly get to an engineer for help. They were always there for us,” said Chriss. The instrument required the capacity to measure up to 10,000 leaves, each with a minimum 200 mm^2 surface area, over a two-week period. The time to mount and measure each leaf needed to be 1-2 minutes. Dr. Chitwood also wanted a comprehensive, easy-to-use and very robust user interface. Chitwood analyzed a modified plant’s leaf structure by imaging leaf sections with the sensor to determine the thickness of the leaf and its venation, key traits that contribute to drought tolerance. Once the leaf is mounted using an open frame stage, digital I/O on the Galil DMC-4020 turns on laser line generators used as visual cross hairs, allowing the operator to quickly determine optimum X and Y starting and ending scan positions. A simple mouse click at an XY location on a 2-D representation of the scan area quickly moves the confocal beam to that position on the leaf. This allows the operator to make a real-time measurement of thickness or to confirm the location for the beginning of the scan. A PC running a Windows application written in Visual Basic.net sends motion commands to the DMC- 4020 via an RS-232 serial communication port. The goal is to move the stage so that the beam generates a serpentine scanning path over the entire leaf surface to measure thickness at each point along the path to derive average thickness. The DMC-4020 controller uses customized firmware to send precisely timed signals to the dual confocal sensors at fixed distances along the vector path. This low-going Output Compare pulse triggers the two sensors to take each thickness measurement. Once the scan is complete, the 3-D data is viewable by the user on the PC as a false color image. Chitwood uses genetic resources from naturally drought-resistant wild tomato plants, native to the Atacama Desert of Peru, and analyzes their effects in domestic tomato plants, aiming to create domestic plants with the wild relative’s resistance to drought. By using this new technology to measure approximately 10,000 leaves from 76 specially modified domestic tomato lines, comparing the average thickness to the domesticated parent, Chitwood’s laboratory has identified the regions of the genome that have modulated leaf thickness and morphology during evolution and domestication. The long-term goal is to use the analysis to determine what genetic changes are helpful in producing more drought-tolerant, productive tomatoes for a drying planet. About Galil Motion Control Inc. Privately held and profitable for over 100 consecutive quarters, Galil Motion Control Inc. was founded in 1983 by Jacob Tal and Wayne Baron. Galil became the first company to produce a microprocessor-based servo motor controller without tachometer feedback. Since then, Galil has continued to advance motion control technology and has found industry-leading acceptance with over 750,000 motion controllers and PLCs successfully installed worldwide. Various applications include machines for the medical, semiconductor, machine tool, food processing, entertainment and textile industries.Learn More
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