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Gregory K. McMillan
Gregory K. McMillan retired as a Senior Fellow from Solutia Inc in 2002 and as a senior principal software engineer from Emerson Process Systems and Solutions Simulation R&D in 2023. Greg is an ISA Fellow and the author of more than 200 articles and papers, 100 Q&A posts, 80 blogs, 200 columns, and 20 books. He was one of the first inductees into the Control Process Automation Hall of Fame in 2001, and he received the ISA Lifetime Achievement Award in 2010, the ISA Mentor Award in 2020, and the ISA Standards Achievement Award in 2023.
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The Importance of Minimizing Dead Time in Process Automation
Minimize the largest sources of dead time in process control applications and consider the use of an enhanced PID developed for wireless and feedforward control for large dead times.By: Gregory K. McMillan27 July, 2012 | 5 minutes -
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How to Determine the Reliability of an Actuator
Several different on/off actuator designs are available today. Some employ a scotch yoke mechanism, others use a rack and pinion, Plant experience suggests that the diminutive piston o-ring design canBy: Gregory K. McMillan20 July, 2012 | 3 minutes -
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Automation Industry Career Advice: Seek Conversations with Knowledgeable People
Start a conversation with everyone responsible for the successful implementation, maintenance, and operation of your designs.By: Gregory K. McMillan14 July, 2012 | 5 minutes -
News
ISA Author Spotlight: Greg McMillan Career Is an Open Book
Winner of ISA’s prestigious Life Achievement Award & many times awarded for achievements during his career, Greg McMillan is ISA’s most prolific author.By: Gregory K. McMillan09 July, 2012 | 6 minutes -
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The Benefits of Lifelong Learning for an Industrial Automation Career
The more knowledge an industrial engineer masters, the more valuable he or she becomes.By: Gregory K. McMillan06 July, 2012 | 4 minutes -
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How to Get the Most out of Your PID Controller
Technical paper shows you how to get the most out of your PID controller, extending its functionality from basic to advanced control.By: Gregory K. McMillan22 June, 2012 | 2 minutes -
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How to Improve Batch Reactor Temperature Control
Temperature is a critical condition for chemical reactions to take place. In batch process, control becomes more complicated because of the variability of level, pressure and concentrations.By: Gregory K. McMillan25 May, 2012 | 1 minutes -
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What Is the Best Approach in Developing a Dynamic Process Model?
The primary objective of a dynamic model of a continuous process for process control is for the open loop gain, open loop time constant, and total loop deadtime be correct for the effect of each proceBy: Gregory K. McMillan17 May, 2012 | 9 minutes -
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What Are the Pro and Cons of Different Types of Dynamic Process Simulators?
The best way to classify process simulators is to look at the original intent of the simulator software when first released, who are the software developers, who configures the models, and how are theBy: Gregory K. McMillan11 May, 2012 | 7 minutes -
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How to Check out DCS I/O at the Panel Shop
An I/O checkout on a DCS system is rather difficult because there is no means to “force” the I/O as you can most PLCsBy: Gregory K. McMillan04 May, 2012 | 4 minutes -
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Is a VFD or Valve Faster?
Is a VFD or Valve Faster?By: Gregory K. McMillan27 April, 2012 | 2 minutes -
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What Are the Factors that Affect VFD Rangeability?
What are the factors that affect VFD rangeability?By: Gregory K. McMillan20 April, 2012 | 2 minutes -
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How to Create a P&ID
P&IDs should generally follow ISA symbols for the basic instruments. If you follow that symbology, most anyone can read and understand the P&IDs quickly.By: Gregory K. McMillan14 April, 2012 | 5 minutes -
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What Are the Important Criteria for Selecting a System Integrator for an Industrial Project?
Choosing an integrator for an industrial automation project is like choosing an architect for the house of your dreams – you can get almost any architect to build a dwelling structure, but the house oBy: Gregory K. McMillan06 April, 2012 | 6 minutes -
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How to Select a System Integrator for an Industrial Automation Project
Look for an industrial systems integrator that can add value…not one that just does what you tell them. A good integrator will ask lots of questions so they fully understand your process.By: Gregory K. McMillan30 March, 2012 | 5 minutes -
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Annubar or Orifice Flowmeter: What Is the Best Application for an Oil Storage Tank?
The permanent pressure loss is less for an annubar than an orifice flowmeter.By: Gregory K. McMillan23 March, 2012 | 3 minutes -
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What Is the Proper Back Pressure Control Valve Type?
To minimize interaction between a back pressure loop and a flow loop in series, the pressure drop should be much greater across the flow control valve.By: Gregory K. McMillan16 March, 2012 | 6 minutes -
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What Are Best Practices for Sizing a Pump Recycle Valve?
Recycle valves are used to maintain limited flow through a pump to avoid cavitation under dead-head or low flow conditions.By: Gregory K. McMillan09 March, 2012 | 7 minutes -
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How Do You Handle Manual Operations in Industrial Process Control?
With a requirement for manual action, slow down transitions in manual operations by use of velocity limits on the setpoints of PID and analog output blocks.By: Gregory K. McMillan03 March, 2012 | 3 minutes -
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How Do You Determine a Measurement Is Good Enough for Control?
Often measurement errors are expressed as a percent of full scale and are therefore larger in terms of percent of operating setpoint.By: Gregory K. McMillan24 February, 2012 | 3 minutes
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