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Gregory K. McMillan
Gregory K. McMillan retired as a Senior Fellow from Solutia Inc in 2002 and as a senior principal software engineer from Emerson Process Systems and Solutions Simulation R&D in 2023. Greg is an ISA Fellow and the author of more than 200 articles and papers, 100 Q&A posts, 80 blogs, 200 columns, and 20 books. He was one of the first inductees into the Control Process Automation Hall of Fame in 2001, and he received the ISA Lifetime Achievement Award in 2010, the ISA Mentor Award in 2020, and the ISA Standards Achievement Award in 2023.
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Why Engineers Should Foster Relationships with Vendors
An engineer is as dependent on the vendors as they are dependent upon the engineer.By: Gregory K. McMillan14 February, 2014 | 5 minutes -
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How to Determine the Health of an Industrial pH Reference Electrode
Use a smart transmitter & smart electrodes and do standardization and/or periodic buffer calibrations based on electrode life expectancy.By: Gregory K. McMillan07 February, 2014 | 4 minutes -
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Why Is Instrumentation Critical for the Automation Professional?
A detailed understanding of instrumentation is critical for any automation professional.By: Gregory K. McMillan31 January, 2014 | 3 minutes -
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What Are the Benefits of Linear Reagent Demand Control in Managing pH?
For managing pH, use linear reagent demand control when going from a flatter part to a steeper part of a titration curve for tighter control and less wear and tear on the valves and the operators.By: Gregory K. McMillan24 January, 2014 | 5 minutes -
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Why You Should Teach and Grow the Next Generation of Engineering Talent
Developing direct reports is a fundamental duty of the leader position. Teach and grow the next generation of engineering talent.By: Gregory K. McMillan17 January, 2014 | 4 minutes -
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Use Middle Signal Selection to Improve pH Measurement Reliability
Take three measurements for pH and for any other measurement that can be a probable cause of loss in process efficiency or capacity.By: Gregory K. McMillan10 January, 2014 | 5 minutes -
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The Benefit of Outlines and Flow Charts for Industrial Project Development
Always take the time to map out a cohesive structure before starting any creative endeavor.By: Gregory K. McMillan03 January, 2014 | 4 minutes -
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How to Use Output Tracking to Improve Setpoint and Abnormal Condition Response
Use output tracking to get the loop consistently started for the best setpoint response and recovery from an abnormal condition.By: Gregory K. McMillan27 December, 2013 | 4 minutes -
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The Balance Between Risk Avoidance and Need for Change in Process Automation
Automation professionals are trained to avoid risk. However, that is not a reason to avoid making changes.By: Gregory K. McMillan20 December, 2013 | 4 minutes -
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How to Optimize Batch End Points and Cycle Times
Use a feed analysis of predicted yield to create a production rate controller & use a batch profile slope for optimization of batch end point & cycle time.By: Gregory K. McMillan13 December, 2013 | 4 minutes -
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Never Underestimate the Power of Politics and Emotion in an Industrial Automation Career
In an industrial career, you can eliminate conflict by simply avoiding discussing topics which are certain to create conflict in the first place.By: Gregory K. McMillan06 December, 2013 | 4 minutes -
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What are the Benefits of Computing and Trending a Future Process Control Variable?
A future PV value can make setpoint response, reset & feedforward smarter and help operations understand consequences of the dynamics on current actions.By: Gregory K. McMillan29 November, 2013 | 5 minutes -
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Butterfly and Ball Valves with Positioners Are Not Control Valves
Premature valve failure results from seat erosion under low flow/high pressure drop conditions or when the valve is cavitating or flashing.By: Gregory K. McMillan22 November, 2013 | 4 minutes -
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How to Make Reset Time and Feedforward Action Smarter
Smart reset can reduce overshoot and faltering, and smart feedforward can provide a more complete and accurate feedforward action.By: Gregory K. McMillan15 November, 2013 | 5 minutes -
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Automation Industry Career Tip: Admit Your Errors
In an automation career, you will be amazed how a quick admission of error can defuse a potentially bad scene.By: Gregory K. McMillan08 November, 2013 | 3 minutes -
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How to Select the Best Type and Size of Actuator for Tight Control
Where possible, use a diaphragm actuator sized to meet at least 150% of the maximum thrust or torque requirement.By: Gregory K. McMillan01 November, 2013 | 5 minutes -
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How to Build a Successful Project Team in the Automation Industry
Pick your team members wisely, lead by example, and always convey the highest expectations of performance. Your team will deliver.By: Gregory K. McMillan25 October, 2013 | 5 minutes -
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Benefits of Using Sliding Stem Valves for Tighter Process Control
Use a sliding stem valve with diaphragm actuator and digital positioner whenever size and process conditions permit.By: Gregory K. McMillan18 October, 2013 | 4 minutes -
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High Pay Is Great but Life Is Too Short to Stay in an Engineering Job You Dislike
A good paycheck is nice, but if you find yourself dreading the return to work each morning it may be time to consider job options elsewhere.By: Gregory K. McMillan11 October, 2013 | 4 minutes -
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Why You Should Decrease PID Gain and Reset Time for Pipeline and Inline Control
Pipeline and inline control loops have no back mixing and hence no process time constant in the response of the outlet to changes in the inlet.By: Gregory K. McMillan04 October, 2013 | 5 minutes
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