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Rockwell updates PlantPAx Process Automation System

By: Rockwell Automation
05 November, 2012
Enhancements include production-grade virtual image templates and a sequencer tool helps users easily and efficiently sequence actions.

November 5, 2012 —Rockwell updates PlantPAx Process Automation System, extends the scalability of its system, helps enable operators to focus on the process for improved productivity and safety, and delivers new tools for engineers to streamline project implementation, including:. Virtualization Adoption: Production-grade virtual image templates so users can quickly deploy preinstalled system servers, operator workstations and engineering workstations on their virtualization infrastructure. These templates take the time required to install, update and activate a new system down to mere minutes.

By virtualizing the automation system, users gain several advantages, including significantly simpler system backup and restoration, reduced risk associated with patches and upgrades, optimized computing resources, and reduced management and administration costs. System Architectures: New sizing tools add to flexibility by helping system engineers fine-tune the loading and performance of their system. The latest release also expands on server capacity. It accommodates 2.5 times more servers than the previous release, making real-time information available throughout the organization through the EtherNet/IP network architecture.

The number of operator workstations supported per system has increased to 50. This increase in system size gives users more client/server options, including the ability to segregate the system by plant area for simplified operations and maintenance. Combined with its extensive controller and I/O portfolio, these improvements help solidify the PlantPAx system as the most distributed process control system on the market. Operator Effectiveness: Features to improve operator effectiveness include a new sequencer tool, an improved state model for alarm systems, simpler faceplates for common control objects, and new trending tools for improved navigation.

The sequencer tool helps users easily and efficiently sequence actions, whether it is the startup of a unit, a massive change in operating parameters, or a transition to a different product or grade. The new state model helps enable more effective runtime management of alarms to reduce downtime and prevent incidents. HMI faceplate enhancements present the appropriate information based on the role of the logged-in user, enabling quick and effective decisions. Project Implementation: Quick Start implementation tools will help users reduce the time it takes to start a new project and use the system. These tools document common tasks and include preconfigured controller and HMI content.

This means that system diagnostics are prebuilt, and common HMI components, such as alarming setup and navigation, can be easily configured from the provided templates. Additional efficiencies include simplified search-and-replace in the design-time environment to simplify merging projects, a new tool for system sizing to help ensure that architectures are easily adaptable, and a new alarm-builder tool that streamlines alarm configuration.

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“Our goal is to provide the most highly distributed, cost-effective and performance-driven system available on the market,” said John Genovesi, vice president, Information Solutions and Process Business, Rockwell Automation. “This release is another major step toward this goal, as our investment in the PlantPAx system eases adoption of virtualization technologies in an end user’s private cloud infrastructure, offers additional system architecture options, simplifies and streamlines plant-operator workflows, and drives engineering efficiency.”

About Rockwell Automation

Rockwell Automation, Inc. (NYSE: ROK), the world’s largest company dedicated to industrial automation and information, makes its customers more productive and the world more sustainable. Headquartered in Milwaukee, Wis., Rockwell Automation employs over 22,000 people serving customers in more than 80 countries.

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